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Horizontal Lifeline on Trapezoidal Roof

Groxx Gears | Trapezoidal Roof Horizontal Lifeline System
The Groxx Gears Trapezoidal Roof Lifeline is a specialized fall protection solution engineered specifically for modern industrial metal roofs. Designed to absorb energy and distribute loads across thin-gauge trapezoidal profiles, this system provides workers with a continuous, secure anchorage point while maintaining the structural and watertight integrity of the roof.

Key Features & Operational Benefits

Non-Invasive Installation: Engineered to fasten directly to the roof’s trapezoidal ribs using high-strength rivets or self-drilling fasteners, eliminating the need for bulky structural sub-frames.

Integrated Energy Absorption: Each mounting post features built-in deformation technology. In the event of a fall, the post “tips over” and deforms to dissipate energy, protecting both the worker and the delicate roof sheets from catastrophic damage.

Continuous Hands-Free Access: Utilizing a specialized slider, users can navigate the entire length of the system—including corners and intermediates—without ever having to disconnect from the line.

Watertight Integrity: Supplied with high-density EPDM base gaskets and specialized seals to ensure the roof remains 100% leak-proof after installation.

Corrosion Resistant: All components are manufactured from Grade 316 Stainless Steel to withstand harsh environmental exposure.

Technical Specifications

Feature
Specification

Material (Posts & Base)
316 Stainless Steel

Lifeline Cable
8mm 7×19 Grade 316 Stainless Steel Wire Rope

User Capacity
Up to 4 users per span (System dependent)

Min. Sheet Thickness
0.5mm (Steel) 

Min. Breaking Strength
22 kN

Compliance
EN 795:2012 Type C & TS 16415:2013

System Components

Base Anchor Plates: Multi-hole pattern design to fit a wide variety of trapezoidal rib widths (standard 250mm to 400mm centers).

Tensioning Unit: Stainless steel swaged tensioner with an integrated visual indicator to ensure the line is correctly calibrated.

Intermediate Guides: Aerodynamic pass-through brackets that prevent cable sag and wind-chatter without hindering movement.

Extremity Brackets: Reinforced end-posts designed to handle the start and finish tension of the system.

Why Choose Groxx Gears?
The Groxx Gears Trapezoidal system is the “smart choice” for facilities management. It balances lightweight design with extreme durability. By focusing on load-spreading technology, we ensure that even a fall on a thin-sheet roof does not result in a structural failure of the building envelope. It is a cost-effective, rapid-install solution that never compromises on safety.

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