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Project Reference

JTI Asia Manufacturing: 48 Overhead Lifelines for Duct Cleaning

Forty-eight overhead lifelines mounted on the existing steelwork at JTI Asia Manufacturing Corporation, so housekeeping and maintenance teams can clean elevated ducting fully tied off.

October 2026 · 828 Engineering Team
Client
JTI Asia Manufacturing Corporation
System
Overhead lifeline on existing rigid structure
Size
48 lifelines, about 20 m each
Use
Duct inspection, cleaning and maintenance
Scope
Design, supply and installation

The challenge

JTI Asia Manufacturing Corporation, part of Japan Tobacco International, holds its production areas to high standards of quality and safety. Dust settles on the elevated ducting and has to be cleaned regularly, but the housekeeping and maintenance teams doing it were working at height with nowhere suitable to anchor their harnesses.

The solution

828 Cable System designed, supplied and installed a certified overhead lifeline system on the plant’s existing steel structure, so workers are anchored from above while they move along the ducts.

  • Sandwich-type brackets and intermediate supports fixed to the existing steelwork for a stable, load-bearing anchorage
  • High-strength stainless steel wire rope with a mobile carriage
  • Tensioning assembly and energy absorbers to keep the line taut and limit arrest forces
  • Spring-type shock absorber for extra protection
  • 48 lifelines averaging about 20 m each, close to a kilometre of protected line

The result

Duct inspection, cleaning and maintenance now take place with 100% tie-off and freedom to move, significantly reducing fall risk for JTI’s teams and contractors.

Project Gallery

JTI Asia Manufacturing: project photo 2JTI Asia Manufacturing: project photo 3JTI Asia Manufacturing: project photo 4JTI Asia Manufacturing: project photo 5JTI Asia Manufacturing: project photo 6